Industrial Portable Deionized Chiller

Industrial Portable Deionized Chiller

In the micro-machining industry, electrical discharge machining (EDM) uses electrodes to cut and shape materials into desired dimensions. This process is very precise and is typically used on hard materials like metal. The workpiece being cut is immersed in a dielectric cutting fluid that continuously flushes away the removed material. Many components are susceptible to overheating, expansion, and damage. By using industrial portable chiller in this deionized process(we also can deionized chiller), you can continuously provide deionized water solutions to enhance machine cutting capabilities and produce high-precision micro-machined parts. These chillers use deionized water, removing any impurities including:calcium,magnesium,sulfate,iron,hydrogen,sodium,

silicon,chloride,carbonate,Nitrate,Hydroxyl.During the EDM process, small particles of metal enter the fluid. Deionized water helps to promote a higher metal removal rate and enhances the machine’s capacity to deliver a more precise cut.

Deionized Chillers designed and manufactured by Tongwei is made of scroll/screw compressor, air/water-cooled condenser, stainless steel coil in water tank evaporator (shell and tube for option, power reverse phase, microprocessor, water pump, and protecting devices, etc.We can provide 1HP to 300HP industrial chillers for deionized process on air cooled and water cooled as your request, they are easily to install and use, our chillers come with a wide range of cooling temperatures from 5℃ to 25℃. In addition, our customization process is the fastest on the market and can provide you with the exact specifications you require.

As a professional deionized chiller manufacturer and provider, Tongwei has exported thousands of high-quality water chillers and portable chillers to the Philippines, Australia, New Zealand, Malaysia, Singapore, Indonesia, Chile, Mexico, Brazil, Argentina, Colombia, South Africa, Nigeria, Saudi Arabia, Dubai, Spain, USD, etc.We can offer a total portable chiller cooling solution for all your applications, Contact us today to get all of these great benefits with your industrial portable chiller. Our experienced engineering and sales persons will assist you in determining the chiller size, cooling capacity, and configuration of a proper chiller to meet your application requirements. We look forward to working with you.

Air Cooled Portable Deionized Chiller

Industrial Portable Deionzied Chiller Technical Specification  

Features And Advantages of Industrial Portable Deionized Chiller

 ▪ Cooling capacity from 2KW to 1000KW on air-cooled and water-cooled deionized chiller

 ▪ The compressor is a high-quality scroll /screw that is completely reliable and energy-saving.

 ▪Deionized chiller built with a stainless steel water tank, which is an open device. Due to being the open type, it is much easier to maintain and clean

 ▪ Brazed plate/shell and tube heat exchanger for option

 ▪ Each compressor has a separate refrigeration circuit.

 ▪ Environmentally friendly refrigerants such as R134A, R407C, R410A are used. They will ensure high cooling efficiency with every chiller for EMD process .

▪ It is having the integration of all the standard equipment like high pressure pump, iron pump, stainless pump to process the various specific application.

 ▪ Simple&easy installation low maintenance cost

What Are The Main Components Of Industrial Portable Deionized Chiller?

3.1 Compressor

The compressor is the key mover in industrial portable chiller because it produces pressure variations to stir the refrigerant around.

From 2 ton to 50 ton injection molding chiller , which is with Panasonic /Danfoss brand scroll compressor, using R410A/R407C/R134a refrigerant,this brand compress is with high refrigeration efficiency,low noise ,energy saving,environmental protection and durability,safety and stability.

Panasonic Compressor

Danfoss Compressor

3.2 Evaporator

The evaporator is a crucial component of portable chiller, as it is responsible for extracting heat from the liquid being cooled,it is located between the compressor and the expansion valve. There are three types of evaporators : stainless steel coil in water tank evaporator , 304SS stainless steel plate type evaporator,shell and tube evaporator.

Coil in SS Water Tank Evaporator

SS Plate Type+ Water Tank Evaporator

Shell and Tube Evaporator

3.3 Water Pump

The water pump is designed to increase the pressure and the flow of the chilled water in a closed space,and we use stainless steel material water pump for laboratory chillers.

Water Pump

3.4 Condenser

The condenser for portable air-cooled deionized chiller is equipped with efficient cross-seam fins and female threaded copper tubes for high heat exchange efficiency and good stability.Its function is to cool down the refrigerant steam released from the compressor into a liquid or gas-liquid mixture.

Aluminum fin+fan Condenser

3.5 Controller Panel

Tongwei chillers use precision digital temperature controller, it RS485 communication port，which can do remote monitoring and control. Simple operation, low failure rate, high safety factor, easy installation.

Controller Panel

Spare Part for Industrial Portable Deionized Chiller

What Types of Chillers are Used for Deionized Process?

There are TWO main types of chillers that are used for deionized process: air-cooled and water-cooled. The choice of chiller type depends on a number of factors, including the size and shape of the deionized process, the climate where it will be located,installation ways and the electrical power available

✸ Air-cooled deionized chillers use ambient air to dissipate heat from the deionized processes. They are energy-efficient, space-saving, and less maintenance that helps save money.

Air-cooled deionized Chiller

✸ Water-cooled deionized chillers use water from an external water cooling tower to dissipate heat from the deionized processes. These systems are longer lifespan, Relatively quiet, and more consistent cooling performance than the air-cooled deionized chiller.

Water-cooled deionized Chiller

Should you choose an air-cooled or water-cooled deionized chiller? Contact Us for help determining the best solution for you.

What Are the Differences Between Deionized Scroll Chiller and Deionized Screw Chiller?

                                 Deionized Scroll Chiller                                 Deionized Screw Chiller

                               ▪1/2HP-60HP                                                    Above 60HP

                               ▪ Danfoss/Panasonic Scroll Compressor               Hanbell/Bitzer Screw compressor

                               ▪Built with water tank and water pump               Without water tank and water pump  

How I Can Choose The Right Industrial Portable Chiller For Deionized Process?

There are SIX important chiller specifications you need consider when you choose a chiller for your application :the cooling capacity for chiller ,the voltage required for operation, the associated pump horsepower and flow rate (contact us for custom selection), refrigerant, and the evaporator type.

7.1 Calculate Right Cooling Capacity For Chiller

Chiller sizes are traditionally listed according to Ton,KW, But/h,Kcal/h. Tons does not refer to the actual weight of the chiller, but instead is a historical reference to a time when blocks of ice were harvested for cooling. Just like engines are still measured according to “horsepower”, the term “tons of refrigeration” stuck around：

1 KW=860 kcal/h ;

1 TON=3.517 KW;

1 KW=3412 Btu/h;

7.2 Types of deionized chiller system?

There are two types of chiller :Air Cooled Deionized Chiller and Water Cooled Deionized Chiller.

Water cooled chiller needs a separated water cooling tower and water cooling pump ,if you don‘t have existing water cooling tower,we suggest you use air cooled chiller; But if your ambient temperature is very high above 55℃ ,we suggest you use water cooled chiller , as it is easier to dissipate heat for water cooled chiller with water cooling tower.

But Most customers use air cooled deionized chiller ,which is more easily install and save space.

7.3 Power

Different countries and regions have different standards for industrial electricity, the common power supplies are 208-230V, 380-420V,440-480V,50Hz or 60Hz, 3phase.

Such in Philippines ,the power supply is 220V 60HZ 3PH , 380V 60HZ 3PH ,460V 60HZ 3PH;

in Singapore and Malaysia ,the power supply is 415V 50HZ 3PH;

in Mexico ,the power supply is 220V 60HZ 3PH;

In USA ,the power supply is 208V 60HZ 3PH;575V 60HZ 3PH;480V 60HZ 3PH and so on

7.4 Water Pump

When you decide the capacity/tonnage of the chiller, we will recommend you the suitable pump in KW,which standard water pump is about 2 bar .If you need more high water pressure , please us when you inquiry.

7.5 Refrigerant

R22, R410A, R407C, R404A, R134A are optional choices.

R22: good cooling effect, but R22 is considered a powerful greenhouse gas, so it’s forbidden in most countries.

R410A: eco-friendly, R-410A has replaced R-22 as the preferred refrigerant for use in residential and commercial air conditioners in Japan, Europe, and the United States. R-410A operates at higher pressures than other refrigerants.

R407C: a good replacement for R22, good cooling effect.

R404A: suitable for application that requires low temperature(below -10°c).

R134A: a non-flammable gas used primarily as a “high-temperature” refrigerant, suitable for air-cooled chiller working at a high ambient temperature above 50℃.

7.6 Evaporator Choose

Chillers generally have two types of evaporators: one is coil in water tank evaporator ,the other one is shell and tube evaporator with buffer tank.

Coil and tank evaporator, which has a built-in water storage tank for more convenient use,so there’s no need for extra buffer tanks. This is also our standard evaporator for chiller , if you don’t have buffer tank ,we just use this evaporator for your chiller.  

But it has a limited capacity and is not suitable for applications with larger chilled water demands.External tank’s capacity can be customized according to specific needs.

It can buffer a larger heat load, store more chilled water, but the installation will be more troublesome.

Shipping Way of Industrial Portable Chillers

As a professional portable chiller supplier &exporter,we have our own shipment forwarder to arrange the shipment .Our chiller machine is with plywood packing,which prevent damage during transportation and meet export standards.There are three ways can delivery your chiller unit :

1. Ship by Air: As the chiller is with compressor ,water pump and fans ,the compressed refrigerant and oil inside the compressor is a dangerous item with the possibility of explosion , so it needs to release the compressed refrigerant before transportation. (It means that water chiller without refrigerant when choosing this shipping way. After the machine arrives at your destination, you need to add refrigerant by local professionals. The airline company also request us to provide many documents to prove that the chiller not a dangerous product. The freight cost by air is very high may be higher than the cost of chiller , So By air for delivery is not the mode of transport recommended to our customer.

2. Ship by Sea: The transportation time is longer than by air , but the freight cost is cheap ,and there is no need to add refrigerant after the equipment arrives at the destination.This shipping way is the most suitable mode of transportation for you to delivery your local port.

3.If you have your own shipment container in your other supplier in China, we can help you delivery the chiller machine to your supplier in any city of China .

Why should you choose Tongwei for your industrial protable chiller supplier?

▪ Experience you can trust

We have been designing and building water chiller for over 15 years. From air cooled chiller to water cooled chillers and everything in between, we have built chillers for nearly every industry and every application.

▪ Fast Quote

Get a quote for your project today! We typically provide a custom quote within 2 hours.

▪ 24/7 customer service

Believe that we will always be by your side. Whether you have a question or need a quote, there‘s always someone answering the phone 24 hours a day.

▪ Durable and reliable machine

Our products are manufactured from high quality materials and we offer a competitive warranty on all  industrial chillers.