Industrial Portable Air Cooled Blow Molding Chiller

Industrial Portable Air Cooled Blow Molding Chiller

An industrial portable air cooled blow molding chiller is a specialized cooling device used in the blow molding process, which is a manufacturing technique used to create hollow objects such as bottles, containers, and other plastic parts. This process involves heating a thermoplastic material (usually in the form of pellets or preforms) until it becomes pliable, then blowing air or other gas into it to create the desired shape within a mold.It absorbs heat from process water, and the heat is then transferred to the air around the chiller unit.

Blow molding chillers are completely environmentally friendly and can be easily installed according to any customer's setup. Our blow molding chillers are mainly air-cooled chillers and also include a wide range of capabilities as air-cooled blow molding chiller no need install with cooling tower. Providing the best engineering quality to ensure design reliability and simplicity. Our blow molding machine chiller will help reduce the cost of ownership.

This is one of the keys to chooser blow molding chillers from Tongwei as we will provide high design standards. They will handle the best cooling applications with comfortable media refrigerant selection. Integrated microprocessor will provide high reliability by providing proactive control, simple interfaces, safety features, simple diagnostics, and more. being the professional chiller manufacturer in China, we ensure unique microprocessor technology with direct drive.

Unique optimized amplifier assembly designed specifically for chilled water applications. This will optimize both part load efficiency and full load efficiency. Blow molding chillers are most suitable for the plastics industry that uses blow molding to process film bags and pet bottles. During the manufacturing process of the bottle, the entire blow molding process and performance requires proper heating to stretch the inside of the mold, and then squeeze out all the compressed air through a controlled low-pressure height to form a hollow structure.

As a leading process chillers manufacturer and supplier in China,not only do we provide high-quality chiller machines, but we prioritize excellent customer service. A major advantage of our Tongwei, is that our customers are our top priority, which sets us apart from our competitors. Our knowledgeable team is dedicated to providing excellent customer service and your satisfaction.Some of the key benefits our team provides for your chiller include:Thoroughly unpack, clean and test each chiller system before shipping; Conduct routine quality assurance checks on every unit; Only ship brand new machines and systems to our customers;Troubleshoot and resolve problems as promptly and efficiently as possible. Contact us today to get all of these great benefits with your portable air-cooled water chiller. A member of our team will be happy to address any questions you may have and discuss complete technical specifications. We look forward to working with you.

Industrial Portable Air Cooled Blow Molding Chiller Technical Specification  

Features And Advantages of Industrial Portable Air Cooled Blow Molding Chiller

 ▪ The compressor is a high-quality Panasonic/Danfoss that is completely reliable and energy-saving.

 ▪Blow molding chiller built with a stainless steel water tank, which is an open device. Due to being the open type, it is much easier to maintain and clean

 ▪ Brazed plate/shell and tube heat exchanger for option

 ▪ Each compressor has a separate refrigeration circuit.

 ▪ Environmentally friendly refrigerants such as R134A, R407C, R410A are used. They will ensure high cooling efficiency with every chiller for blow molding .

▪ It is having the integration of all the standard equipment like high pressure pump, iron pump, stainless pump to process the various specific application.

 ▪ Compact design with portable wheels

 ▪ Simple&easy installation low maintenance cost

What Are The Main Components Of Industrial Portable Air Cooled Blow Molding Chiller?

3.1 Compressor

The compressor is the key mover in blow molding chiller because it produces pressure variations to stir the refrigerant around.

For industrial portable Air-cooled blow molding Chiller , which is with Panasonic /Danfoss brand compressor, using R410A/R407C/R134a refrigerant,this brand compress is with high refrigeration efficiency,low noise ,energy saving,environmental protection and durability,safety and stability.

Panasonic Compressor

Danfoss Compressor

3.2 Evaporator

The evaporator is a crucial component of portable chiller, as it is responsible for extracting heat from the liquid being cooled,it is located between the compressor and the expansion valve. There are three types of evaporators : stainless steel coil in water tank evaporator , 304SS stainless steel plate type evaporator.

Coil in SS Water Tank Evaporator

SS Plate Type+ Water Tank Evaporator

Shell and Tube Evaporator

3.3 Water Pump

The water pump is designed to increase the pressure and the flow of the chilled water in a closed space,and we use stainless steel material water pump for laboratory chillers.

Water Pump

3.4 Condenser

The condenser for portable blow molding chiller is equipped with efficient cross-seam fins and female threaded copper tubes for high heat exchange efficiency and good stability.Its function is to cool down the refrigerant steam released from the compressor into a liquid or gas-liquid mixture.

Aluminum fin+fan Condenser

3.5 Controller Panel

Tongwei chillers use precision digital temperature controller, it RS485 communication port，which can do remote monitoring and control. Simple operation, low failure rate, high safety factor, easy installation.

Controller Panel

Spare Part for Blow Molding Chiller

What Are the Differences Between Blow Molding Scroll Chiller and Blow Molding Screw Chiller?

Blow Molding Scroll Chiller                            Blow Molding Screw Chiller

▪1/2HP-60HP                                                     Above 60HP

▪ Danfoss/Panasonic Scroll Compressor                Hanbell/Bitzer Screw compressor

▪ Built with water tank and water pump                Without water tank and water pump  

Air-cooled Blow Molding Scroll Chiller             

Air-cooled  Blow Molding Screw Chiller    

Water-cooled Blow Molding Scroll Chiller           

Water-cooled Blow Molding Screw Chiller

How I Can Choose The Right Industrial Portable Air Cooled Blow Molding Chiller ?

There are five important chiller specifications you need consider when you choose a chiller for your application :the cooling capacity for chiller ,the voltage required for operation, the associated pump horsepower and flow rate (contact us for custom selection), refrigerant, and the evaporator type.

6.1 Calculate Right Cooling Capacity For Chiller

One of the most frequently ask about how we can know the cooling capacity for chillers.  We use KW ,Ton, But/h,Kcal/h to choose chiller cooling capacity :1 KW=860 kcal/h ;  1 TON=3.517 KW;1 KW=3412 Btu/h;

There is also a formula to calculate the cooling capacity for chiller:.

Cooling Capacity(kw)= Flow Rate(m3/h)*Temp Change(T1-T2)/0.86

Heat Load= C(specific heat)* M(quality output per hour )*Temp Change(T1-T2)

Oversize the chiller by 20% Ideal Size in KW = KW x 1.2

Noted : T1:Incoming Water Temperature (℃)      T2:Required Chilled Water Temperature(℃)    

For example, what size of chiller is required to cool 10m³ water from 35°c to 15 °c in 1 hour?

Temperature Differential = 35℃-15℃=20℃

Water Flow Rate = 10 m³/hour

Cooling Capacity in KW = 10 x 20 ÷ 0.86 = 232 KW

Oversize the chiller = 232 x 1.2 = 278.4KW

278.4 kw cooling capacity for chiller is required.

6.2 Power

Different countries and regions have different standards for industrial electricity, the common power supplies are 208-230V, 380-420V,440-480V,50Hz or 60Hz, 3phase.

Such in Philippines ,the power supply is 220V 60HZ 3PH , 380V 60HZ 3PH ,460V 60HZ 3PH;

in Singapore and Malaysia ,the power supply is 415V 50HZ 3PH;

in Mexico ,the power supply is 220V 60HZ 3PH;

In USA ,the power supply is 208V 60HZ 3PH;575V 60HZ 3PH;480V 60HZ 3PH and so on

6.3 Water Pump

When you decide the capacity/tonnage of the chiller, we will recommend you the suitable pump in KW,which standard water pump is about 2 bar .If you need more high water pressure , please us when you inquiry.

6.4 Refrigerant

R22, R410A, R407C, R404A, R134A are optional choices.

R22: good cooling effect, but R22 is considered a powerful greenhouse gas, so it’s forbidden in most countries.

R410A: eco-friendly, R-410A has replaced R-22 as the preferred refrigerant for use in residential and commercial air conditioners in Japan, Europe, and the United States. R-410A operates at higher pressures than other refrigerants.

R407C: a good replacement for R22, good cooling effect.

R404A: suitable for application that requires low temperature(below -10°c).

R134A: a non-flammable gas used primarily as a “high-temperature” refrigerant, suitable for air-cooled chiller working at a high ambient temperature above 50℃.

6.5 Evaporator Choose

Chillers generally have two types of evaporators: one is coil in water tank evaporator ,the other one is shell and tube evaporator with buffer tank.

Coil and tank evaporator, which has a built-in water storage tank for more convenient use,so there’s no need for extra buffer tanks. This is also our standard evaporator for chiller , if you don’t have buffer tank ,we just use this evaporator for your chiller.  

But it has a limited capacity and is not suitable for applications with larger chilled water demands.External tank’s capacity can be customized according to specific needs.

It can buffer a larger heat load, store more chilled water, but the installation will be more troublesome.

Shipping Way of Blow Molding Chillers

As a professional portable chiller supplier &exporter,we have our own shipment forwarder to arrange the shipment .Our chiller machine is with plywood packing,which prevent damage during transportation and meet export standards.There are three ways can delivery your chiller unit :

1. Ship by Air: As the chiller is with compressor ,water pump and fans ,the compressed refrigerant and oil inside the compressor is a dangerous item with the possibility of explosion , so it needs to release the compressed refrigerant before transportation. (It means that water chiller without refrigerant when choosing this shipping way. After the machine arrives at your destination, you need to add refrigerant by local professionals. The airline company also request us to provide many documents to prove that the chiller not a dangerous product. The freight cost by air is very high may be higher than the cost of chiller , So By air for delivery is not the mode of transport recommended to our customer.

2. Ship by Sea: The transportation time is longer than by air , but the freight cost is cheap ,and there is no need to add refrigerant after the equipment arrives at the destination.This shipping way is the most suitable mode of transportation for you to delivery your local port.

3.If you have your own shipment container in your other supplier in China, we can help you delivery the chiller machine to your supplier in any city of China .

Why should you choose Tongwei for your blow molding chiller supplier?

▪ Experience you can trust

We have been designing and building water chiller for over 15 years. From air cooled chiller to water cooled chillers and everything in between, we have built chillers for nearly every industry and every application.

▪ Fast Quote

Get a quote for your project today! We typically provide a custom quote within 2 hours.

▪ 24/7 customer service

Believe that we will always be by your side. Whether you have a question or need a quote, there‘s always someone answering the phone 24 hours a day.

▪ Durable and reliable machine

Our products are manufactured from high quality materials and we offer a competitive warranty on all  industrial chillers.